Custom Shipping Boxes: The Complete Guide

Custom shipping boxes: Commerce businesses are aware of how important packaging is. It should present a favorable image of the brand in addition to safeguarding the goods being shipped. Part of the buying experience is opening a product, and well-made packaging may set your company apart from the competitors.

Personalized shipping boxes give your consumers a memorable unpacking experience. However, you must make sure that box packing works for your clients and items before placing a large order. Although it has a role, mailers or other packaging methods may be more appropriate in some situations. Furthermore, not every shipping box is created equal. After deciding that personalized boxes are the best option, you need to figure out which boxes are ideal for your brand.

To help you make an informed decision before making a purchase, we have compiled this comprehensive information. Let’s get started!

A shipment box: what is it?

The corrugated walls of a shipping box, also known as a packing box or a mailer box, define it. For fragile items or those that need something more stiff than a poly mailer or other more flexible packaging options, the modest cushioning makes it a sturdy packaging option. There are several shipping boxes available, depending on how they are fastened. That will be covered in more detail below.

What makes a carton different from a box?

The thickness is the primary distinction between boxes and cartons. Usually stiff and corrugated, boxes are ideal for long-term storage and stacking. On the other hand, cartons—think milk or cereal boxes—are lighter, thinner, and less robust. When shipping, it’s normally preferable to use a mailing box or mailer rather than a carton because the latter might not adequately safeguard your goods throughout.

Why go with box packaging?

Mailing boxes are perfect for sending products that need to be protected because of their durability and rigidity. Almost everything may be sent in a corrugated box, including food, yarn, skincare goods, jewelry, appliances, and clothing. What should be shipped in a box is the question, not what can be shipped.

The benefits of boxed shipment include excellent product protection.

• They create a polished presentation.
• You can probably find one to suit your needs because they are available in almost endless proportions.
• Shipping boxes are perfect for warehouse storage since they can be stacked once they are full.
• They can contain up to 100% recycled content and are manufactured from paper, a sustainable resource.
• They can be composted and recycled.

The fact that they are not completely waterproof is a drawback of shipping in a box.

• Generally speaking, they cost more than mailers.
• Compared to mailers, they weigh more. Shipping charges for both incoming and outgoing boxes may increase as a result.
• In your warehouse, they occupy more room.
• Compared to a mailer, they require more work to construct and tape.
• Compared to a mailer, they consume more material.

Which goods fit into a shipping box the best?

Certain things are better shipped in a box. They can be too delicate for more adaptable packaging options or too weighty for a poly or paper mailer. The product types listed below are those that ought to be packaged in a box.

Big or heavy objects;

Boots, water bottles, blenders, and kid’s toys are a few examples. Wide, tall, and generally deep items are more likely to require a box than a mailer. These things frequently have some weight and could shatter through a poly or paper mailer. Bulky products in a mailer are also challenging to store in a warehouse or stack in a vehicle. Packing these things in a stackable postal box makes it easy for the sender.

Which kind of shipping box ought I to use?

There are five fundamental types of custom shipping boxes available. The best uses for each are listed below.

Locking tabs (TL)

These are the most popular boxes that we sell and suggest. Many brand-conscious e-commerce companies give their customers an amazing unboxing experience by using their traditional presentation approach. While the locking tabs provide a neat seal, logos and branding look fantastic on the box lid. The majority of eCommerce products, like as clothing, accessories, cosmetics, tiny toys, and outdoor wear, are also perfect for them. When shipping hefty items (> 15 lbs) or large boxes (> 15″ x 15″), you should steer clear of the TL.

Mailer for literature (LM)

We price them the same because they are very similar in design to the TL box, can be used for the same things, and even have similar material footprints. The majority of consumers base their decision between the two on aesthetics. The tab locking box’s seam is on the bottom edge, whereas the literature mailer’s is on the top edge. Additionally, the lid of the LM sits on the box’s sides, concealing the folds and side seams that are visible on a TL. Compared to the TL, which has two tabs that fold into slots, the LM’s lid folds into the box, making it easier to install.

Container with regular slots (RSC)

RSCs are likely the first thing that comes to mind when you think about custom shipping boxes because they are the classic industrial box. The top and bottom seams are taped shut, and each side has a tab that folds over. RSCs work well for products that need deep box sizes (> 6″) and are weighty (> 15 lbs). When packing heavy products like books, liquids, or ceramics or fragile items in packaging paper, many clients employ RSCs.

Folder with five panels (FPF)

With the exception of an additional inner flap that strengthens the box’s structural integrity, the five-panel folder and the RSC have a fairly similar design. Items that are tall or long, such a wooden statue of Liberty, a model of a skyscraper, or a

One fold of the panel (OPF)

When used alone, the OPF is a great box for thin, flat objects like books, prints, and picture frames. Despite being made of corrugated materials, these are sometimes called mailer boxes since they are thin and share some traits with a flat envelope mailer. The OPF flaps provide a neat, seam-free front panel that looks fantastic when printed by folding around the product and meeting on the rear. We provide a number of options based on how soon you need to pack your belongings. We have created a wrap-around OPF, for instance, which enables you to wrap the product rather than fold it over each of its four corners.

Flute: What are they?

Linerboard, the flat outer covering, and flutes, the s-shaped, wavy paper in between the linerboard, are features of a corrugated sheet. The flute makes it possible for corrugated sheets to bear pressure and to resist bending when used to make sheets and boxes.

Flutes differ primarily in two ways: how firmly or loosely they are waved, and their height, which determines the thickness of the cardboard sheet.

What is the required shipping box size?

Every box we sell at Boxifypackis custom-cut to the precise size you require. Reduce the amount of surplus air in your personalized shipping box to make shipping more economical, environmentally responsible, and aesthetically pleasing.

Are you attempting to figure out how big your personalized Custom shipping box should be? To measure the length, breadth, and height of your custom shipping box, we advise arranging the items to be shipped on a table and drawing an imaginary border around them.

Please take note that the box dimensions you enter on our website correspond to the actual box dimensions. Before you buy, we advise getting a free sample if you’re unsure.

Is it possible to mark my personalized shipment boxes as well?

Indeed! You may impress your consumers and build your brand by branding your packaging. Retailers and eCommerce businesses have a variety of printing choices. The three most popular box printing styles are listed below.

Flexographic printing

This kind of printing involves creating a “plate” out of your design, which is then used to stamp your boxes using ink that dries quickly. Although creating your plate will take some time and there is a setup fee, the cost per box for printing is not that high. Additionally, after your plate has been made, we will retain it for all upcoming orders. Additionally, flexo printing (as opposed to digital printing) permits the use of water- and soy-based inks, which are non-toxic and may be recycled or composted without risk.

Printing on a screen

This technique creates the desired design by forcing ink onto a surface through a finely constructed screen. The thorough application of the ink produces vivid graphics.

Printing digitally

Digital prints have a relatively short setup time and offer a vast selection of colors and designs in matte or gloss finishes. Digital corrugated printing is usually employed on displays or retail packaging rather than high-volume shipper boxes due to the relatively high cost per box.

Flexographic printing is our preferred method at EcoEclose because of its stunning appearance and environmental friendliness. For just 100 pieces, we provide single-color custom printing on almost any box size and design. We can print in one or two colors on the inside or outside of each box, and we also have multi-panel printing choices for even more flexibility. This implies that you can still create a beautiful, well-designed box that reflects your business identity while enjoying the environmental advantages of flexographic printing on 100% recycled kraft boxes.

Even better, using Algae InkTM, a special black ink created from algae cells that sequesters carbon, to print your boxes is possible when you partner with Boxifypack.

How can a genuinely sustainable custom shipping box be created?

Because Custom shipping boxes can be recycled at the curb, many businesses employ them as a sustainable choice. This is really deceptive; a box that contains virgin stuff is a huge environmental waste. Packaging that goes above and above for the environment is essential for brands who truly care about the environment. These are the main characteristics that companies that care about sustainability should search for in their packaging.

Select as much recyclable material as you can.

A lot of businesses advertise “made with recycled content” on their packaging. Generally speaking, this ambiguous expression indicates that it contains roughly 30% recycled material. This is insufficient.

Seek out packaging with as little post-consumer waste as possible and 100% recycled content. Our boxes include at least 95% post-consumer waste and are 100% recyclable. It is crucial to recognize that recycled-content paper products are not as strong as their virgin equivalents. The fibers in virgin paper are longer, and stronger paper results from greater interweaving of longer fibers.

100% recycled corrugated may not be sturdy enough in some circumstances. However, the majority of the things that we distribute to customers fit nicely in our boxes that are made entirely of recyclable materials.

For your purposes, make your box as compact and snug as you can.

Make an effort to get the best size for your needs if you order stock sizes from a provider. Better yet, order custom sizes to ensure you are only utilizing what you need. Oversized boxes for their items weigh more and require more protective packing and materials, which increases your environmental impact. Choosing a tight fit lessens those problems.

We’re determined to cut waste. Because of this, BoxifyPack’s 100% Recycled Custom Shipping Boxes come in a variety of designs, and each one is tailored to your particular requirements to ensure that your distinctive items fit flawlessly.

Purchase personalized delivery boxes.

Custom shipping boxes are easy to order. Choose your branding, strength, size, and style, and we’ll take care of the rest. We have a real, live human proof your artwork before production for branded orders to make sure your vision is realized in a stunning final result.